DISCRETE MANUFACTURING SIMULATION TOOL
PlantTwin supports decision making for strategic and medium-term production planning of factory shops, enterprises and groups of enterprises.
Key application areas of PlantTwin are: machine-building, aerospace, ship-building industries.
Key application areas of PlantTwin are: machine-building, aerospace, ship-building industries.
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Three modules of PlantTwin allow performing the tasks of planning in a more efficient way
- Scenario editor prepares inputs for scenario analysis, forms an interrelated data set and maintains correctness and consistency of the data
- Scheduler verifies theoretic feasibility of a production program, identifies bottle necks in a system
- Simulation model verifies feasibility of a production program considering real-world variabilities and interdependencies
- Scheduler verifies theoretic feasibility of a production program, identifies bottle necks in a system
- Simulation model verifies feasibility of a production program considering real-world variabilities and interdependencies
Examples of problems being solved
- Evaluating adequacy of productive capacity of a shop, enterprise or group of enterprises for production target delivery
- Justification of investment in modernization of existing and creation of new production facilities
- Checking production plan feasibility using simulation modelling and Monte-Carlo analysis
- Generating a feasible schedule to complete production plan on time
- Scenario analysis of work distribution and coordination policies between plants of a holding company
Case Studies
Simulation-Based Tool for Evaluation of Production Plan Feasibility in Aerospace Industry
Agat – discrete manufacturing simulation system
PlantTwin considers:
- Hierarchical BOMs structure
- Production routes, including assembly operations
- Setup and cleaning durations
- Operating schedule of factory shops, production units and personnel
- Operations of external contractors
- Consumption and replenishment of purchased component stocks
- Sizes of production batches
- Equipment maintenance and repair schedules
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